MACHINE FOR PRODUCTION OF AUTOMOTIVE PARTS

Machine for external and internal treatment of elements.

Main features

• Management of the machine mediated operator panel C7-636 with integrated Siemens PLC's and peripheral units.
• Loading and unloading from the machine of the pieces by pallets that travel on conveyor belt (pallets composed by 104 locations).
• Handling of n° 4 pieces at a time.
• N° 2 controlled axes for the depalletization of the pieces.
• N° 2 step-by-step motors for the management of the dosing units for the internal treatment of the pieces.
• Amount of substance to be put into the pieces for programmable internal treatment.
• 1 controlled axis for transport and handling of workpieces.
• N° 2 controlled axes for palletizing the pieces.
• Hourly production of about 600 pieces.

CALIBRATION, PROGRAMMATION AND TESTING FLOW SENSOR BENCH

Bench for calibration and functional testing of air flow sensor at constant temperature.

Main features

• Bench management by industrial fanless PC.
• Machine designed, with quick equipment change, to process different types of sensors in technology and size.
• Automated temperature and air flow management by software PID.
• Programming of device under test microprocessor Firmware and data tables
• Data collection of individual tests by databases and reports on Excel files.

TEST BENCH FUNCTIONAL CONTROL UNIT HOUSEHOLD APPLIANCE

Bench for the functional testing of a control unit for household appliances.

Main features

• Bench management by industrial PC and dedicated electronic boards.
• Testing of the buttons.
• Testing on color and brightness led indication.
• Testing of digital and analog inputs and outputs.
• Engine control output testing with load simulation.

TEST BENCH FUNCTIONAL CONTROL UNIT HOUSEHOLD APPLIANCE

Bench for the functional testing of a control unit for household appliances.

Main features

• Bench management by industrial PC and dedicated electronic boards.
• Testing of the buttons.
• Visual testing on display (brightness control, icons and dotted text display).
• Testing of digital and analog inputs and outputs.
• Engine control output testing with load simulation.

CHARACTERIZATION AND TESTING BENCH FOR RPM SENSORS

Bench for the survey of the characteristics and the testing of different types of speed sensors.

Main features

• Bench management by industrial PC and dedicated electronic boards.
• Detection of PIN function and transfer function of different types of sensors.
• Parametric detection of electronic and mechanical characteristics.
• Management of different equipment for the process of multiple product types.
• Data collection of individual tests by databases and reports on Excel files.
• Blackout management system.
• Automated PC shutdown system.

TIGHTENING AND TESTING KNOCK SENSORS

Tightening, parametric testing and isolation test bench for knock sensors.

Main features

• Bench management by industrial PC and dedicated electronic boards.
• Automatic tightening with controlled torque.
• Parametric survey of resistance and capacity.
• Electrical insulation relief (dieletric strength).
• Verification by weighing of the correct selection of mounting materials.
• Management of different product types.
• Data collection of individual tests by databases and reports on Excel files.

PRESSURE SENSORS LIFE TEST

Pressure sensor life test bench in climatic cell.

Main features

• Bench management by industrial PC.
• 2 seconds high/low pressure switching cycle.
• History of errors of each test piece.
• Automatic management test recovery from black-out.
• Temperature cycle management.
• Management of different product types.
• Data collection of individual tests on databases and reports on Excel files.
• Blackout management system with automatic recovery of previous conditions when cycle is restarted.
• Automated pc shutdown system.

FLOW SENSORS LIFE TEST

Flow sensors test bench in climatic cell.

Main festures

• Bench management by industrial PC.
• Flow switching cycle between 2 plenum of 10 pieces.
• History of errors of each test piece.
• Automatic management test recovery from black-out.
• Temperature cycle management.
• Management of different product types.
• Reading and evaluation of output signals from 20 pieces in voltage, frequency and duty cycle test.
• Reports on Excel files.
• Blackout management system with automatic recovery of previous conditions when cycle is restarted.
• Automated pc shutdown system.

MANUAL CALIBRATION AND AUTOMATIC WELDING OF EXHAUST GAS RECIRCULATION VALVE

Manual calibration and automatic welding of exhaust gas recirculation valve bench.

Main features

• Bench management by industrial PLC.
• Flow manual calibration with with automatic limit test.
• Automatic welding of calibration mechanics.
• Management of different product types with automatic check of correct equipment.
• Extremly short time for equipment change.

COMPRESSION AND CRIMPING LAMBDA PROBE

Compression and crimping lambda probes bench.

Main features

• Bench management by industrial PC.
• Controlled compression of components up to 20,000 N (2 tons) with hardware upper limit control (tolerance 0.1% FS, resolution 1N).
• Crimp on reaching the correct compression and height.
• Management approach crimping punches at controlled low pressure and crimping pressure set in parameters.
• Extremly short time for equipment change.
• Log results in "csv" format.

OIL PRESSURE SENSOR TEST

Pressure sensor test bench

Main features

• Management of the machine via PC.
• Testing with relative operating pressure from 0 to 9 bar
• Testing of sensors with 2 contacts in various configurations
• Type change with extremely short times (less than 15 seconds).
• Log results in "csv" format on FTP server.

WAX PLATES FORMING

Wax plates forming bench.

Main features

• Management of the machine via PC.
• Forming of the plate based on weight (Tolerance less than 10g).
• Melting oven for different container formats.
• Thermostatically controlled mixing crucible with mixing paddle equipped with clutch.
• Automatic refrigerated warehouse with 6 stations for solidifying the wax.
• Printing of self-adhesive labels at the end of forming.
• Blackout management system with automatic recovery of shutdown conditions when the cycle is restarted.
• Automated PC shutdown system.

CEMENT DOSING BENCH

Cement dosing bench.

Main features

• Management of the machine via PC.
• Cement dosing managed based on weight (1mg precision).
• Automated management of dispensing using commercial syringes.
• Product and equipment change management with internal references of parameters and dimensions of the motorized axes.
• Control systems to correct operator distraction errors.
• Automated cement density check.
• Syringe clogging detection system.